1, Cutting Parts
All cuttings parts are designed stably without any scamp work or stint material. The wall plate is shaped by cast steel with high tensile strength against deformation. The crankshaft is made of fully quenched chrome steel, the large worm wheel and all bearing bushes are made of alloy copper. The worm is made of quenched bearing steel by grinding (45# carbon steel not by grinding commonly). All other parts are made of standard 45# steel at least, and all above parts are directly guaranteed by our company, or all legal liabilities will be taken by us.
2, Standard Parts
Imported parts and standard parts have special trademarks and they cannot be counterfeited; the high price of a die-cutting machine arises from the highly standard configuration as all bearings are from Japan SK and key parts from better Sweden SKF. It is integrated with Taiwan highly precise intermittent reduction gear, and Germany main chain, other chains are from Taiwan TY, even every a little screw is in the topmost grade 12.9, and undoubtedly they are very important for the product quality.
3, Electrical Parts
Electrical parts are famous brand products like standard parts. The frequency governor, programmable controller (PLC computer), optical switches and other key controlling elements are from Japan. Other switches, contactors and relays are from France Schneid er. The perfection of high quality die-cutting machine is originated from the world famous electrical configuration.
4,Standards for Assembling
This die-cutting machine is assembled to satisfy a high requirement, so our company has established many high standard part tolerances and assembling levels; e.g. the bearing tolerance is within 0.02mm; the hardness of each quenched part is 45° above; all bearing are assembled in the best process - hot assembling to prevent forced knocking, and each part is assembled with a clear tolerance record. When the assembled machine is operated with no load for 48 hours, the bearing temperature cannot be 10°C higher than the room temperature. No disorderly shutdown is allowable within 500 pieces of paper, and there mustn't be any nonacceptable noise from the finally assembled machine. In all, each machine is followed by a list of acceptance check, and it will not be accepted if any item is beyond the standard.
5,Human culture principle
The deep company culture make every employee know that quality is the core meaning of life, united to keep improving is the basic requirement for being a person and producing a machine, and saving money for the client, helping the client to earn money, and assisting the client in development are our service principle. We hope each client can deeply and favorably know our products. We believe that our high quality products will be one of your wealth sources.
- Descriptions of the entire product
This is the key device for the production of paper boxes and high standard paper products, etc. It is especially applicable to the automatic die-cutting and stripping of complicated paper boxes and cigarette cases to rationalize the production of paper boxes. This machine is integrally assembled, transported and mounted, it can be put into operated in one day, and thus the cost is reduced. The precise assembly and high configuration make it better than Taiwan machines and competitive with Japan machines.
Advantages of our die-cutting machine:
1,Paper Feeding Unit and Paper Conveying Unit
Paper Feeding Unit:
- The enlarged paper feeding head (Feida head) has 9 suction nozzles applicable for paper in different thicknesses and 5 paper feeding nozzles which can be independently adjusted for parallel paper feeding. It also has 4 paper lifting nozzles which can move up and down in a large stroke especially applicable for small corrugated paper. The large power wind pump provides a high suction force. It can be conveniently adjusted; paper can be divided reliable, and it runs fast and stably.
- By the special secondary paper feeding and preliminary paper stacking, the primary and secondary can be shifted to ensure uninterrupted paper feeding.
- To improve the working efficiency, paper feeding and collecting are realized by Taiwan Chenggang dual-speed reduction motor which provides a long service life and a high torsional force, and it saves time due to its high lowering speed.
Paper Conveying Unit:
- The paper conveying part is made of stainless steel plate to prevent rust and provide stable and correct paper conveying.
- Paper is positioned by a pushing unit and a pulling unit which can be shifted conveniently for different specifications of paper.
2,Paper Die-cutting Unit
- Die-cutting unit eliminated castings wallboard due to casting wallboard has small pull, large deformation and without limitation, instead it uses steel wallboards like Japan. To increase pulling force is to increase pressure, and it is strong and durable, changeless form.
- Automatic pressure control and automatic adjust compasses make the machine achieve new successes. This added functions, make it become the digital equipment, handling fast, convenient to use.
- Taiwan high-pressure oil pump, use crush type for lubrication, reducing parts attrition and increasing oil temperature cooler to lubricant for cooling, on the main chain for regular lubrication, improve equipment efficiency.
- It has novel drive mechanism, execute high-speed die-cutting, high accuracy of swinging rod platform and improve the pad speed (almost don't need mat), we should know, a lot of manufacturers exist pressure uneven problem.
- Pneumatic locking plate device has firmer upper frame, saving time. Our company produces the die-cutting machine simultaneously to nether frame around for air lock, leading to strong accuracy, speed fast. All other manufacturers are just using screw fastening.
- Gripper bar chains are imported from Germany, to ensure the service life and stable die cutting precision.
- Japanese intermittent institutions is the main transmission requirements for die-cutting machine, it can improve die cutting speed, die-cutting precision, lower noise. Using home-made intermittent cannot reach the speed and precision on this level.
- Torque limit device can do overload protection, in overload situation, master-slave separation will guarantee safety of machine in operating. Italian imported pneumatic brake clutch, and Japan SMC rotating adapter, satisfies European standards, clutch rapidly, great strength smoothly, long life and low noise.
3,Foil Stamping Unit
1,The foil can step in both cross and longitudinal two directions (2 cross rollers and 3 longitudinal rollers), which can greatly meet different client's needs in various stamping.
2,The foil can step, which greatly meet client's needs in various stamping. 12 heating zones can be set individually and in constant temperature.
3,Adopting imported servo-motor and computer for foil control system, foil convey and tension is constant.
4,The adoption man-machine interface monitors to show the system, making the machine circulate the appearance to be clear at a glance; breaking down the manifestation, breaking down the exclusion with proficiency, real realizes person machine dialogue, person machine exchanges.
5,PLC and many electronic components are famous imported brand, which insure the machine to be safe and reliable.
6,Adopting imported servo-motor and computer for foil control system, the foil conveyed synchronal, tension is constant and the transmission leapfrogging is more accurate.
4,Delivery Unit
- Automatic vacuum paper, orderly and clean
- Non-stop delivery gate plate can improve efficiency. When the paper stack is high enough, we can pull out the collect cardboard and push-in another piece deceive paper gate plate to change at the same time, thus achieved the non-stop delivery.
- Pneumatic sampling, which are accessible at any time to check the die cutting paper, very convenient.
5,Electrical Unit
- Imported Taiwan Advantech industrial personal computer system (IPC) with 17''LCD touch-display terminal is convenient for data input and control.
- Panasonic servo controller system from Japan will control five rollers leapfrogging and twelve heating zones.
- Electric control system adopts Japanese Omron PLC computer automatic controller, it has function of full-automatic detection and control from giving paper, lose paper to die cutting, deceive paper. Japan Omron inverter and Germany Siemens motor can save 1/3 of the electric charge for your company.
- The man-machine interface display system can display various working conditions, point out that the fault location and put forward the corresponding solutions
It is equipped with various safety protection devices. When one unit is at fault, there will be an acousto-optic alarm, and automatic stop to ensure safety of both man and machine.
Configuration Information
NO.
|
Name
|
Brand
|
Producing area & comment
|
1
|
Main worm & worm wheel
|
m10
|
Korean bearing steel,after quenching, wear to worm, Taiwan-owned processing
|
| 2 |
Intermittent mechanism
|
TAN TZU
|
Taiwan-owned production
|
| 3 |
Die cutting steel plate
|
7mm
|
Korean material 75Gr1
|
| 4 |
Main chain
|
Iwis
|
Germany
|
| 5 |
Other chains
|
TYC
|
Taiwan
|
| 6 |
Pneumatic clutch
|
OPMI
|
Italy
|
| 7 |
High-speed joint
|
SMC
|
Japan
|
| 8 |
Screws
|
12.9 level
|
Taiwan
|
| 9 |
Bolt type track rollers
|
SKF
|
Sweden
|
| 10 |
Bearing 30311
|
SKF |
Sweden
|
| 11 |
Bearing 32016
|
SKF |
Sweden
|
| 12 |
Bearing 57941/10
|
SKF |
Sweden
|
| 13 |
Bearing 6016-2Z
|
SKF |
Sweden
|
| 14 |
Bearing 6212-2Z
|
SKF |
Sweden
|
| 15 |
Bearing 6214-2Z
|
SKF |
Sweden
|
| 16 |
Bearing 6218-2Z
|
SKF |
Sweden |
| 17 |
Bearing 6219-2Z
|
SKF |
Sweden |
| 18 |
Bearing 63202-2Z
|
SKF |
Sweden |
| 19 |
Bearing 80202
|
SKF |
Sweden |
| 20 |
Bearing 80208
|
SKF |
Sweden |
| 21 |
Bearing 80209
|
SKF |
Sweden |
| 22 |
Bearing 80210
|
SKF |
Sweden |
| 23 |
Bearing 80216
|
SKF |
Sweden |
| 24 |
Bearing 80307
|
SKF |
Sweden |
| 25 |
Bearing 6311
|
SKF |
Sweden |
| 26 |
Other Bearings
|
NSK
|
Japan
|
| 27 |
Frenquency converter
|
TOSHIBA
|
Japan
|
| 28 |
Programmable logic controller
|
SIEMENS
|
Japan
|
| 29 |
Oil pressure switch
|
Southman
|
Japan
|
| 30 |
Photoconductive switch
|
OMRON
|
Japan
|
| 31 |
A.C. contactor
|
Schneid er Electric
|
France
|
| 32 |
Thermorelay |
Schneid er Electric
|
France
|
| 33 |
Air switch |
Schneid er Electric
|
France
|
34
|
Button
|
Schneid er Electric
|
France
|
35
|
Human-computer interface
|
SIEMENS
|
Taiwan
|
| 36 |
Give paper motor
|
WANSHSIN |
Taiwan
|
| 37 |
Receive paper motor
|
WANSHSIN
|
Taiwan
|
| 38 |
Main Motor
|
SIEMENS
|
Germany
|
Specifications sheet
Model
|
TMY800-H
|
Max.Paper Size
|
810×610mm
|
Min. Paper Size
|
350×230mm
|
Max.Die cutting Size
|
790×600mm
|
Max. Stamping Range
|
760×540mm
|
Max.Die cutting Speed
|
7500s/h
|
Max.Stamping Speed
|
7000s/h
|
Max.Feeding Pile
|
850mm
|
Max.Delivery Pile
|
800mm
|
Sheet Thickness
|
Cardboard:0.1-1.5mm Corrugated board:≤4mm
|
Die-Cutting Precision
|
±0.1mm
|
Stamping Tempreture
|
0~200ºC
|
Heating Plate Zone Number
|
12
|
NO.of Foil Rollers
|
3 Vertical and 2 Horizontal
|
Max. Length
|
1800~2200m
|
Max.Pressure
|
250t
|
Total Weight
|
12.5t
|
Heating Plate Zone Power
|
18kw
|
Total Power
|
36kw
|
Overall Dimension
|
6470×3550×2160mm
|
Max. foil width
|
760mm
|
Min. foil width
|
25mm
|
Max. length of pull foil
|
600mm
|
Max. pull foil roll diameter
|
φ200mm
|
Max. foil width
|
540mm
|
Min. foil width
|
25mm
|
Max. length of pull foil
|
800mm
|
Max. pull foil roll diameter
|
φ220mm
|
Machine transport and packing
1. The packing of small machines is confirm to export wooden case standard, strong and durable. The wooden case's thickness is generally 1 cm.
2. In order to be waterproof, we usually use bubble film to wrap machine.
3. We can handle shipping for customers too.
Our company
Certificate:
FAQ:
______________________________________________________________________
Q1: Are you a manufacturer?
Yes, we are specialized manufacturer of hot foil stamping machine and die cutting machine in China over 20 years.
Q2: Do you have stock products to sell?
We manufacture machines in batch. So most of machines have in stock, please check with us before ordering.
Q3: How about installation and training?
Installation and training: If purchaser's engineer travels at own cost to China, free training session. If engineer sent to purchaser's factory, all travel cost paid by purchaser.
Q4: How about warranty?
Warranty period: 12 months from the shipping date of machine. Warranty will be not valid if machine subject to misuse or accidental damage or operator's error. During the valid time, we will supply spare parts. If you have any other questions, pls contact us and we will reply you through product's photos and videos to make every detail clear.
Why choose us?
_____________________________________________________________________
1.Our brand "INNOVO" is well-known in our domestic market and over 70 countries and territories. Europe, South America, Latin America, Southeast Asia, Middle East, Africa etc.
2.Genuine products with excellent quality. Company has always proved the 100% quality.
3.After-sales service and technical assistance: company provides after sales service and technical assistance as per customers' requirement and needs. After-sales service provided engineers available to service machinery overseas.
4.Cost saving: lon-life, shock resistant and high reliability bearings with excellent quality and better performance, resulting in increased cost saving.
5.Less cost of purchase: We are the manufacturer directly.
6.Attendant customers queries promptly.
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