INNOVO Automatic Intelligent Flute Laminating Machine Production Line
The production line consists of a laminating machine and a fully automatic turning machine.The high speed laminating machine is suitable for cardboard and corrugated cardboard.It is perfect with motion control system and servo correction system combined,using the relative positions of multiple sets of photoelectric induction paper, the servp motor on both sides of the control paper is independently compensated, and the position of the paper is tracked to complete the precise positioning of the paper and bottom paper, the paper machine is easy to operate, it only needs to input the paper size, and it will automatically adjust the machine.
The automatic turning machine can complete the paper stacking,saving manpower and space,and solving the problem of bending and deformation after paper bonding.
Intelligent Flute Laminating Machine
Product Introduction
1.1 Function:
The paper can be laminated with paperboard to increase the strength and thickness of the material or special effects. After the die-cutting, it can be used for packaging boxes, billboards and other purposes.
1.2 Structure:
A. Top sheet Feeder: It can send stacks of 120-800gsm paper from above.
B. Bottom sheet feeder: It can send 0.5~10mm Corrugated/paperboard from below.
C. Gluing mechanism: The glued water can be applied to the fed paper. Glue roller is stainless steel.
D. Calibration structure-Fits the two papers according to the set tolerances.
E. Pressing Conveyor: Presses the attached paper and conveys it to the delivery section.
The frames of this series of products are all processed at one time by a large-scale machining center, which ensures the accuracy of each station and ensures more stable operation of the equipment
1.3 Principles:
The top sheet is sent out by the upper feeder and sent to the start detector of the positioning device. Then the bottom sheet is sent out; after the bottom paper is coated with glue, the top paper and the bottom paper are respectively conveyed to the paper Synchronous detectors on both sides, after the detection, the controller calculates the error value of the top and bottom sheet, servo compensation device on both sides of the paper adjusts the paper to a predetermined position for splicing, and then pressurizes the conveying. The machine presses the paper and conveys it to the delivery machine to collect the finished product.
1.4 Applicable materials for laminating:
Paste paper --- 120 ~ 800g/m thin paper, cardboard.
Bottom paper---≤10mm corrugated ≥300gsmpaperboard, single-sided cardboard, multi-layer corrugated paper, pearl board, honeycomb board, styrofoam board.
Glue - resin, etc., PH value between 6 ~ 8, can be applied to the glue.
Structural features:
Adopting the world's leading transmission control system, input paper size and system will auto-tuning
Computerized high-speed laminating, up to 12,000 pieces per hour.
Stream-type air supply head, with four sets of forward nozzles and four sets of suction nozzles.
Feed Block adopts low stack cardboard, which can fit the paper to the pallet, and can install track-assisted pre-stacker
Use multiple sets of sensors to detect the advance position of the bottom line, and make the servo motor on both sides of the top paper to independently rotate to compensate the upper and lower paper alignment, which is accurate and smooth.
Full-function electronic control system, using human-machine interface and PLC program model display, can automatically detect operating conditions and work records.
Automatic glue replenishment system can automatically compensate for lost glue and cooperate with glue recycling.
ZGFM high speed laminating machine can be connected with automatic flip flop stacker to save labor.
Parameters:
| Model |
ZGFM1500 |
ZGFM1700 |
ZGFM1900 |
ZGFM2200 |
| Maximum paper |
1500*1500mm |
1700*1700mm |
1900*1900mm |
2200*2200mm |
| Minimum paper |
360*380mm |
360*400mm |
500*500mm |
500*500mm |
| Top sheet thickness |
150-800g/m² |
150-800g/m² |
150-800g/m² |
150-800g/m² |
| Bottom sheet thickness |
paper thickness<=10mm |
paper thickness<=10mm |
paper thickness<=10mm |
paper thickness<=10mm |
| Working speed |
160m/min |
160m/min |
160m/min |
160m/min |
| Accuracy |
±0.8mm |
±0.8mm |
±0.8mm |
±0.8mm |
| Total power |
20KW |
20KW |
22KW |
22KW |
| Dimension |
14800*2300*2400mm |
15800*2500*3520mm |
16500*2748*3520mm |
17900*2960*3520mm |
BRANCH INTRODUCTION:
BOTTOM PAPER FEEDING:
Use imported Servo motor electric controlling system, with Japan NITTA suction belt to make suction power inverter, and belt cleaned by water roller, Patented technology to ensure corrugate and cardboard goes out smoothly and simple operation.
TOP SHEET FEEDING MECHANISM:
Equipped with high speed auto dedicated feeder, both paper lifting and feeding nozzle can freely adjust angle to the paper, to ensure that whether thick or thin paper can be delivered rapidly and smoothly.
ELECTRICAL SYSTEM:
Designed in the accordance with European CE requirement, ensure machine stability, high efficiency and low failure. Using man-machine interface and PLC combination, display all the information, such as warning, error detect, failures, and operating speed, etc on the screen at a glance.
PRE-STACK PART:
Pre-stack pile of paper under the condition of non-stop, improve efficiency. The special design of the pre stack paper frame, save time and effort.
TRANSMISSION:
With imported double teeth belt drive and Switzerland ROSTA tension device ensure the drive accurate, stable and low noisy.
POSITIONING SYSTEM:
The use of multiple sets of photoelectric sensor at bottom sheets relative position, control top sheets on both sides of the servo motor to do independent compensation action, so that accurate positioning of top paper and the bottom paper.
GLUE ROLLER:
Stainless steel roller,never rust, after narrowly grinding, guaranteed the minimum amountglue coated evenly. Down roller be cleaned by water roller.
LEADING EDGE FEEDING SYSTEM(OPTION)
This system is for option,more suitable for large size and thick bottom sheets.
Intelligent Flip Flop Stacker Machine
Product Introduction
The stacking machine is an accessory product of the flute laminating machine, which comprises a slow paper table, a stack of paper tables, a turning table and a paper receiving table. Wherein, the paper is connected to the crepe paper unit through the slow feeding table, and the paper is stacked into a paper pile and then sent into the turning table, and the paper pile turning mechanism in the turning table is used to turn the paper pile once and turn it to the turning table.
The top part is fed into the paper separation mechanism by the belt conveying mechanism and then enters the top of the receiving table. After the whole paper is finished, the paper is dropped onto the pallet of the receiving table, thereby achieving full automatic paper counting, paper turning and paper stacking. It has the advantages of flattening and affixing paper and greatly reducing manpower requirements and effectively improving the efficiency of paper delivery, reducing the manual delivery intensity.
Parameters:
| Model |
ZSH1500 |
ZSH1700 |
ZSH1900 |
ZSH2200 |
| Maximum Paper |
1500*1500mm |
1700*1700mm |
1900*1900mm |
2200*2100mm |
| Minimum Paper |
420*450mm |
420*450mm |
420*450mm |
420*450mm |
| Power |
8KW |
8KW |
16KW |
16KW |
| Machine weight |
Around 4000kg |
| Production Speed |
12000pcs/h(E flute) |
| Volatge |
380VAC/3P |
380VAC/3P |
380VAC/3P |
380VAC/3P |
| Air Pressure |
0.65-0.85Mpa |
0.65-0.85Mpa |
0.65-0.85Mpa |
0.65-0.85Mpa |
| Dimension |
10600*2400*2750mm |
11400*2600*2950mm |
13000*2700*2950mm |
13800*2900*2950mm |
Machine transport and packing
1. The packing of small machines is confirm to export wooden case standard, strong and durable. The wooden case's thickness is generally 1 cm.
2. In order to be waterproof, we usually use bubble film to wrap machine.
3. We can handle shipping for customers too.
Our company
Certificate:
FAQ:
______________________________________________________________________
Q1: Are you a manufacturer?
Yes, we are specialized manufacturer of hot foil stamping machine and die cutting machine in China over 20 years.
Q2: Do you have stock products to sell?
We manufacture machines in batch. So most of machines have in stock, please check with us before ordering.
Q3: How about installation and training?
Installation and training: If purchaser's engineer travels at own cost to China, free training session. If engineer sent to purchaser's factory, all travel cost paid by purchaser.
Q4: How about warranty?
Warranty period: 12 months from the shipping date of machine. Warranty will be not valid if machine subject to misuse or accidental damage or operator's error. During the valid time, we will supply spare parts. If you have any other questions, pls contact us and we will reply you through product's photos and videos to make every detail clear.
Why choose us?
_____________________________________________________________________
1.Our brand "INNOVO" is well-known in our domestic market and over 70 countries and territories. Europe, South America, Latin America, Southeast Asia, Middle East, Africa etc.
2.Genuine products with excellent quality. Company has always proved the 100% quality.
3.After-sales service and technical assistance: company provides after sales service and technical assistance as per customers' requirement and needs. After-sales service provided engineers available to service machinery overseas.
4.Cost saving: lon-life, shock resistant and high reliability bearings with excellent quality and better performance, resulting in increased cost saving.
5.Less cost of purchase: We are the manufacturer directly.
6.Attendant customers queries promptly.
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