High Speed Sheet to Sheet Flute Laminating Machine with Automatic Pallet Stacker Zgfms

• Customization: Available
• Warranty: 1 Year
• Certification: ISO9001, ISO, CE
• Model NO.: ZGFMS
• Driven Type: Electric
• After-Sales Service Provided: Online Support & Free Parts
• Type: Automatic Carton Making Machine
• Automatic Grade: Automatic
• Working Speed: 160m/Min
• Maximum Paper: 1500*1500mm
• Minimum Paper: 360*380mm
• Top Sheet Thickness: 150-800g
• Total Power: 33kw
• Bottom Sheet Thickness: Paper Thickness ≤10mm
• Accuracy: 1mm
• Transport Package: Wood Package
• Specification: 14800*2300*2400mm
• Trademark: Innovo
• Origin: China
• Production Capacity: 20

Product Description

Product Description

1.1Performance characteristics:

A .Performance characteristics
B. Cardboard laminate with corrugated or cardboard laminate with cardboard.
C. Automatic detection of top and bottom paper, automatic servo correction technology. Make the top paper automatically track and fit the bottom paper, and the accuracy is high.
D.The bottom paper feeding part use imported servo motor controlling system, with Japan NITTA suction belt and big air blower to ensure smooth feeding of 2ply, 3ply, 4ply, 5ply and cardboard.
E. The multifunctional rack of the bottom paper are suitable for curved corrugated.
F. Stainless steel glue roller with fine anilox grinding to guarantee even glue coating even at min glue quantity.
G. Use a circulating glue system to reduce glue loss and stabilize glue adhesion effect.
H.One -click adjustment of the whole machine (just enter the paper size).
I. Automatic paper collection and manual paper collection can be converted at any time.
J.Video monitoring (optional).
 

1.2 Structure:
A. Upper Paper Feeder: It can send stacks of 120-800gsm paper from above.
B. Bottom feed: It can send 0.5~10mm paperboard from below.
C. Gluing mechanism: The glued water can be applied to the fed paper.
D. Regulatory organization - Fits the two papers according to the set tolerances.
E. Pressurizing Conveyor... Presses the attached paper and conveys it to the delivery section.

1.3 Principles:
The top paper is sent out by the upper paper feeder and sent to the start detector of the positioning mechanism for detection. Then the bottom paper is sent out; after the bottom paper is coated with glue on the glue wheel, the top paper and the bottom paper are respectively conveyed to the paper Synchronous detectors on both sides, after the detection, the controller calculates the error value of the paper and the bottom paper, and the servo compensation device on both sides of the paper compensates the paper to a predetermined position for splicing, and then pressurizes the conveying. The machine presses the paper and conveys it to the delivery machine to collect the finished product.
1.4 applicable materials:
Paste paper --- 120 ~ 800g/m thin paper, cardboard.
Bottom paper---0.5~10m/m paperboard, single-sided cardboard, multi-layer corrugated paper, pearl board, honeycomb board, styrofoam board.
Glue - resin, etc., PH value between 6 ~ 8, can be applied to the glue.
Structural features:
Adopting the world's leading transmission control system, only need to input paper size system auto-tuning.
Computerized high-speed fitting, up to 150m/min.
Chuanliu-type air supply head, with four sets of forward nozzles and four sets of suction nozzles.
Feed Block adopts low stack cardboard, which can fit the paper to the pallet, and can install track-assisted pre-stacker
Use multiple sets of electric eyes to know the advance position of the bottom line, and make the servo motor on both sides of the face paper to independently rotate to compensate the upper and lower paper alignment, which is accurate and smooth.
Full-function electronic control system, using human-machine interface and PLC program model display, can automatically detect operating conditions and work records.
Automatic glue replenishment system can automatically compensate for lost glue and cooperate with glue recycling

Parameters

Model	ZGFM1450	ZGFM1650	ZGFM1900	ZGFM-2200
Max size	1500*15000mm	1700*1700mm	1900*1900mm	2200*2100mm
Min size	360*380mm	380*400mm	450*450mm	500*500mm
Top Paper	120-800g	120-800g	120-800g	120-800g
Bottom paper	300gsm-10mm Corrugated board and cardboard	300gsm-10mm Corrugated board and cardboard	300gsm-10mm Corrugated board and cardboard	300gsm-10mm Corrugated board and cardboard
Max speed	150m/min	150m/min	150m/min	150m/min
Power	22kw	25kw	27KW	30KW
Stick accuracy	±1.0mm	±1.0mm	±1.0mm	±1.0mm

 

BRANCH  INTRODUCTION:
1. BOTTOM PAPER FEEDING

 

Use imported Servo motor electric controlling system, with Japan NITTA suction belt to make suction power inverter, and belt cleaned by water roller; Patented  technology to ensure corrugate and cardboard goes out smoothly and simple operation.

2.TOP SHEET FEEDING MECHANISM

Both paper lifting and feeding nozzle of high speed auto dedicated feedr can be freely adjusted to be adapted to both thin and thick paper. Together with Becker pump. Ensure top feeding paper run fast and smoothly.
 

3.ELECTRICAL SYSTEM 

Designed in the accordance with European CE requirement, ensure machine stability, high efficiency and low failure. Using man-machine interface and PLC combination, display all the information, such as warning, error detect, failures, and operating speed, etc on the screen at a glance. 

4.PRE-STACK PART

Pre-pile system with preset function can be set as paper size through touch screen and oriented automatically to reduce set-up time efficiently.  

 

5.Transmission System

Gates synchronical belt together with SKF bearing as main transmission is adopted to ensure stability. Both pressure rollers, dampening roller and glue value can be easily adjusted by handle with mechanical encoder. 

 

6. Left-right positioning system

 

The right and left are accurately positioned with synchronous side stoppers, the bottom paper and top paper are precisely positioned, and the bottom paper and top paper are accurately positioned with left-right positioning devices.

7.POSITIONING SYSTEM & GLUE ROLLER 

The use of multiple sets of photoelectric sensor at bottom sheets relative position,control top sheets on both sides of the servo motor to do independent compensation action, so that accurate positioning of top paper and the bottom paper.Stainless steel roller, never rust, after narrowly grinding,guaranteed the minimum amount glue coated evenly.
Down roller be cleaned by water roller.
8. TOUCH SCREEN OPERATION SYSTEM

It adopts the centralized control of the touch screen, realizes the man-machine dialogue with the high-resolution man-machine interface, and realizes the real-time dynamic monitoring of operation and fault, making it more convenient to adjust and troubleshoot.

9. LEADING EDGE FEEDING SYSTEM(OPTIONOL)
This system is for option, more suitable for large size and thick bottom sheets.
10. SHAFTLESS SERVO FEEDER(OPTIONAL)

This system is for option, more suitable for long size top sheets.
11. BIG SUCTION SYSTEM FOR BOTTOM PAPER(OPTIONAL)
This system is for option, if your products with cardboard, corrugated board, and 3 or 5 layers. you can choose this system.
12. AUTOMATIC LUBRICATION SYSTEM (OPTIONAL)
Lubricate the bearing regularly to prolong the service life of the bearing

13.VIDEO MONITORING(OPTIONAL)
LAYOUT FOR ZGFMS-1450
LAYOUT FOR ZGFMS-1650
Some parts list

Serial	Part	Country	Brand
1	main motor	Germany	Siemens
2	touch screen	Taiwan	WEINVIEW
3	servo motor	Japan	Yaskawa
4	Linear guide slide and guide rail	Taiwan	HIWIN
5	Paper speed reducer	Germany	Siemens
6	Solenoid reversing	Japan	SMC
7	Press front and rear motor	Taiwan	Shanteng
8	Press motor	Germany	Siemens
9	Main engine width modulation motor	Taiwan	CPG
10	Feeding width motor	Taiwan	CPG
11	Feeding motor	Taiwan	Lide
12	Vacuum pressure pump	Germany	Becker
13	Chain	Japan	TSUBAKI
14	Relay	Japan	Omron
15	optoelectronic switch	Taiwan	FOTEK
16	solid-state relay	Taiwan	FOTEK
17	Promixity switches	Japan	Omron
18	water level relay	Taiwan	FOTEK
19	Contactor	France	Schneider
20	PLC	Germany	Siemens
21	Servo drivers	Japan	Yaskawa
22	Frequency converter	Japan	Yaskawa
23	Potentiometer	Japan	TOCOS
24	Encoder	Japan	Omron
25	Button	France	Schneider
26	Brake resistor	Taiwan	TAYEE
27	Motion controller	America	Parker
28	Solid-state relay	Taiwan	FOTEK
29	Air switch	France	Schneider
30	Thermorelay	France	Schneider
31	DC power system	Taiwan	Mingwei

Automatic flip flop pallet stacker

 

 

Machine transport and packing