Automatic Corrugated Paperboard Flute Laminating Machine/Litho Flute Laminator Machine

Product Description

INNOVO Automatic Intelligent Litho Flute Laminating Machine With CE shield

Performance characteristics
1.Cardboard laminate with corrugated or cardboard laminate with cardboard 
2.Automatic detection of top and bottom paper,automatic servo correction technology.Make the top paper automatically track and fit the bottom paper, and the accuracy is high. 
3.the bottom paper feeding part use imported servo motor controlling ststem, with Japan NITTA suction belt and big air blower to ensure smooth feeding of 2ply,3ply,4ply,5ply and cardboard.
4.The multifuctional rack of the bottom paper are suitable for curved corrugated.
5.Stainless steel glue roller with fine anilox grinding to guarantee even glue coating even at min glue quantity. 
6.Use a circulating glue system to reduce glue loss and stabilize glue adhesion effect.
7.One-click adjustment of the whole machine(just enter the papet size)
8.Video monitoring (optional)

Parameters:
 

Model	ZGFM1500	ZGFM1700	ZGFM1900	ZGFM2200
Maximum paper	1500*1500mm	1700*1700mm	1900*1900mm	2200*2200mm
Minimum paper	360*380mm	360*400mm	500*500mm	500*500mm
Top sheet thickness	150-800g/m²	150-800g/m²	150-800g/m²	150-800g/m²
Bottom sheet thickness	paper thickness<=10mm	paper thickness<=10mm	paper thickness<=10mm	paper thickness<=10mm
Working speed	160m/min	160m/min	160m/min	160m/min
Accuracy	±0.8mm	±0.8mm	±0.8mm	±0.8mm
Total power	20KW	20KW	22KW	22KW
Dimension	14800*2300*2400mm	15800*2500*3520mm	16500*2748*3520mm	17900*2960*3520mm

Product Description

1.1 Function:

The paper can be laminated with paperboard to increase the strength and thickness of the material or special effects. After the die-cutting, it can be used for packaging boxes, billboards and other purposes.

1.2 Structure:

A. Top sheet Feeder: It can send stacks of 120-800gsm paper from above.

B. Bottom sheet feeder: It can send 0.5~10mm Corrugated/paperboard from below.

C. Gluing mechanism: The glued water can be applied to the fed paper. Glue roller is stainless steel.

D. Calibration structure-Fits the two papers according to the set tolerances.

E. Pressing Conveyor: Presses the attached paper and conveys it to the delivery section.

The frames of this series of products are all processed at one time by a large-scale machining center, which ensures the accuracy of each station and ensures more stable operation of the equipment

1.3 Principles:

The top sheet is sent out by the upper feeder and sent to the start detector of the positioning device. Then the bottom sheet is sent out; after the bottom paper is coated with glue, the top paper and the bottom paper are respectively conveyed to the paper Synchronous detectors on both sides, after the detection, the controller calculates the error value of the top and bottom sheet, servo compensation device on both sides of the paper adjusts the paper to a predetermined position for splicing, and then pressurizes the conveying. The machine presses the paper and conveys it to the delivery machine to collect the finished product.

1.4 Applicable materials for laminating:

Paste paper --- 120 ~ 800g/m thin paper, cardboard.

Bottom paper---≤10mm corrugated ≥300gsmpaperboard, single-sided cardboard, multi-layer corrugated paper, pearl board, honeycomb board, styrofoam board.

Glue - resin, etc., PH value between 6 ~ 8, can be applied to the glue.

Structural features:

Adopting the world's leading transmission control system, input paper size and system will auto-tuning

Computerized high-speed laminating, up to 12,000 pieces per hour.

Stream-type air supply head, with four sets of forward nozzles and four sets of suction nozzles.

Feed Block adopts low stack cardboard, which can fit the paper to the pallet, and can install track-assisted pre-stacker

Use multiple sets of sensors to detect the advance position of the bottom line, and make the servo motor on both sides of the top paper to independently rotate to compensate the upper and lower paper alignment, which is accurate and smooth.

Full-function electronic control system, using human-machine interface and PLC program model display, can automatically detect operating conditions and work records.

Automatic glue replenishment system can automatically compensate for lost glue and cooperate with glue recycling.

ZGFM high speed laminating machine can be connected with automatic flip flop stacker to save labor.

FEATURES

1.BOTTOM SHEET FEEDING
Use imported Servo motor electric controlling system, with Japan NITTA suction belt to make suction power inverter, and belt cleaned by water roller; Patented technology to ensure corrugate and cardboard goes out smoothly and simple operation
2.TOP SHEET FEEDING MECHANISM
Both paper lifting and feeding nozzle of high speed auto dedicated feeder can be freely adjusted to be adapted to both thin and thick paper. Together with Becker pump, ensure top feeding paper run fast and smoothly. 
3.ELECTRICAL SYSTEM 

4.PRE-STACK PART

Pre-pile system with preset function can be set as paper size through touch screen and oriented automatically to reduce set-up time efficiently.  

5.Transmission System

Gates synchronical belt together with SKF bearing as main transmission is adopted to ensure stability. Both pressure rollers, dampening roller and glue value can be easily adjusted by handle with mechanical encoder.

6. POSITIONING SYSTEM & GLUE ROLLER

Photocell together with Parker Dynamic module and Yaskawa Servo system ensure the accuracy of orientation of top and bottom paper. Stainless steel glue roller with fine anilox grinding to guarantee even glue coating even at min. glue quantity.

7. TOUCH SCREEN OPERATION SYSTEM
It adopts the centralized control of the touch screen, realizes the man-machine dialogue with the high-resolution man-machine interface, and realizes the real-time dynamic monitoring of operation and fault, making it more convenient to adjust and troubleshoot.

CE EXTRA SAFETY GUARD AND SAFETY RELAY:

Extra closed cover around the machine for additional safety assistance. Safety relay to ensure door switch and E-stop function redundantly.


OPTIONS:
1.LEADING EDGE FEEDING SYSTEM

Lead edge ensure thick corrugated board like 5 or 7 layers run smoothly even under very curing condition.

2.SHAFTLESS SERVO FEEDER
Shaftless servo feeder is utilized for extra long sheet at flexible motion.
3. AUTOMATIC LUBRICATION SYSTEM

Automatic lubrication pump for all main bearing ensure machine strong endurance even under heavy duty working condition.

Machine transport and packing

1. The packing of  small machines is confirm to export wooden case standard, strong and durable. The wooden case's thickness is generally 1 cm.

2. In order to be waterproof, we usually use bubble film to wrap machine.

3. We can handle shipping for customers too.

Our company

Certificate:
FAQ:
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Q1: Are you a manufacturer?
Yes, we are specialized manufacturer of hot foil stamping machine and die cutting machine in China over 20 years.

Q2: Do you have stock products to sell?
We manufacture machines in batch. So most of machines have in stock, please check with us before ordering.

Q3: How about installation and training?
Installation and training: If purchaser's engineer travels at own cost to China, free training session. If engineer sent to purchaser's factory, all travel cost paid by purchaser.

Q4: How about warranty?
Warranty period: 12 months from the shipping date of machine. Warranty will be not valid if machine subject to misuse or accidental damage or operator's error. During the valid time, we will supply spare parts. If you have any other questions, pls contact us and we will reply you through product's photos and videos to make every detail clear. 

Why choose us?
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1.Our brand "INNOVO"  is well-known in our domestic market and over 70 countries and territories. Europe, South America, Latin America, Southeast Asia, Middle East, Africa etc.

2.Genuine products with excellent quality. Company has always proved the 100% quality.

3.After-sales service and technical assistance: company provides after sales service and technical assistance as per customers' requirement and needs. After-sales service provided engineers available to service machinery overseas.

4.Cost saving: lon-life, shock resistant and high reliability bearings with excellent quality and better performance, resulting in increased cost saving.

5.Less cost of purchase: We are the manufacturer directly.

6.Attendant customers queries promptly.