Zx1300 High Speed Corrugated Paperboard Flexo Printing & Slotting & Rotary Die-Cutting Machine
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|Min. Order:||1 Piece|
|Transport Package:||Wooden Case|
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- Model NO.: ZX1300
- Type: Roll Slitter
- Structure: Frame Part
- Classification: Ultrasonic Label Cutting Machine
- Suitable Substrates: Mica Tape
- Max. Design Machine Speed: 150 Sheets/Min.(Gear Drive)
- Max. Paper Coverage Area: 1300×2400mm
- Trademark: INNOVO
- Origin: China Zhe Jiang
- Application: Mechinery&Hardware
- Work Method: Round Knife Cutting
- Packaging: Case
- Applicable Process: Disk
- Packaging Material: Wood
- Economy Produce Speed: 130 Sheet/Min.(Gear Drive)
- Min. Paper Coverage Area: 400(Full Block Print)×700mm.
- Specification: CE
Packaging & Delivery
|Packaging Details:||wooden case|
|Delivery Detail:||30days after the payment|
1. The materials of the body making by CNC machine
2. PLC control
This machine is component with the feeding unit,printing unit,slotting unit,rotary die-cutting unit and stacker,can accomplish the process of the corrugate paperboard printing,slotting and die-cutting.
The materials of the body is HT250,thickness of body is 60mm,after second stage annealing ,making by CNC machine,with high strength and high precision.
All the transmission gear is spiral gear, with low noise and high precision, gears after high frequency heating and grinding,adopt automatic circle lubrication.
The gear material is 20CrMnTi alloy steel, after high frequency heating and grinding.and the main transmission gear and roller adopt expansion sleeve connection.
Bearing adopt the famous brand HRB and Wanxiang.
The mail motor adopt frequency converters adjust,the main motor is TECO from Taiwan,frequency is "Delta"brand made in Taiwan,the PLC also adopt "Delta" brand made in Taiwan,the contactor adopt "Siemens" brand.the touch screen adopt Taiwan "HITECH" brand.
Cardboard feeding unit.
Each unit is electric moving left and right with warning bell. When unit moving, the bell will be warning to make sure the operator safe. The moving motor with constant torsional moment which can buffer the impact of the two units when the operation is wrong.
After all the units closed, each part is pneumatic locked. There is also lead locked cylinder which can make each part locked with bottom-track lock. If the cylinder is not locked, the main motor will not work.
Sun feed system.
The sun feed unit is Servo motor drive, and servo motor and servo system from Germany, REXROTH brand
Wind absorbing auxiliary paperboard feeding, can make the cardboard feed favoringly. The volume of the wind can be adjusted accord the camber of the paperboard.
Brush dust-removal equipment with dust-absorption blower. This equipment can clear the dust on the surface of the cardboard,improve the printing quality.
Cardboard feeding roller.
The up cardboard feeding roller is steel tube without gaps, be covered with the hard wearing rubber, after balance correction.
The down cardboard feeding roller is is steel tube without gaps, embossing and hard chromium plating, after balance correction.
The distance between the up cardboard feeding roller and down cardboard feeding roller is adjusted by electric, touch screen control, while the dial show the adjust date,the adjusting scope is 2-12mm.The up and down feed roller adopt the crosshead connect with the drive gears,when adjust the distance between the up and down rollers,the distance between the two driver gears of the up and down rollers will not changed.
"Automatic zero-returning" and "printing plate cleaned memory" function.
The printing Unit.
The printing roller.
The printing roller is steel material, after balance correction.
The surface of the printing roller is grinded, polished and hard chromium plating.
The-printing-plate-reel structure is adopted. The pedal switch control the printing roller run clockwise and anticlockwise, makes change printing plate easy.
A complete slot in the printing roller for hung the printing plate,the size of the slot is 9mm×3mm.
The down press vacuum transmission table.
Vacuum table with steel wheels after hard chrome plating for transmit the corrugate board, with high precision, even the bend board can high precision transmission.
The anilox roller:
The material of the anilox roller is steel, usually chose 180#-240#.
The steel anilox roller surface adopts advanced chromium plating.Smoothness and hard wearing.
The automatic Pneumatic control Up-down device of the anilox roller is synchronous with the cardboard feeding system.The anilox roller also could be pneumatic controlled by manual button for up and down.
The rubber roller.
The Doctor blade and ceramic roller
1.500-600 Lpi ceramic rollers, with hard surface.
2. Closed cavity of doctor blade with Four fluorine environmental protection layer,can prevened any sticky.
3.can use 80-100 Lpi printing plate to printing.
This machine adopt two set inking system, one set is anilox roller with rubber roller. One set is ceramic roller with doctor blade, can chose the inking system by only one knob accord the printing requirement of the carton picture.
Cup to prevent the ink splashing. Steady inking and easy to maintain.
Have ink dust gauze, make the ink more clear, and improve the printing effect.
When the machine stop, the anilox roller and rubber roller could running independently for transmission ink and prevent the ink dry out.Inking system adopts pneumatic diaphragm pump inking with the ink
The adjustive device of the printing roller.
Fix system of the printing unit.
There is a device for fix the "printing clockwise and anticlockwise phase",a cylinder is used,when the unit is opened and when the phase of the printing roller is adjusted,the cylinder will brake all the units rolling running and keep the original location of the gears.
The dryer unit :( can be choice)
This unit used for the ink after printing dry quickly,adopt infrared drier or hot wind drier,in this unit the corrugate board with vacuum transmission,high precision and long transmission distance,can make the ink sufficient dry out.increasing the printing quality.
The slotting unit
The line creasing device.
Creasing wheel roller material is steel tube without gaps.
The surface of the creasing wheel roller is grinded, polished and hard chromium plating. And after balance corrective.
The distance between the up and down line creasing wheel roller is adjusted by automatic, while the dial show the adjust date, the adjusting scope is 2-12mm.The up and down line creasing wheel roller adopt the crosshead connect with the drive gears, when adjust the distance between the two rollers, the distance between the two driver gears of the two rollers will not changed.
(2).The slotting knife plate moving device.
The slotting knife plate roller is after two times grinded.Be polished and hard chromium plating. And after balance corrective.
The width of the slot is 7mm.
The slotting knife is sawtooth, adopt alloy steel material and after heat treatment and grinded, more hard wearing and sharp-edged.
The cardboard cutting knife is adopted alloy material after heat treatment and grinded, more hard wearing, sharp-edged and high precise.
The die-cutting unit.
The rubber cushion roller.
The rubber cushion roller is steel material; the surface is grinded and hard chromium plating.
The rubber cushion roller after balance correction.
Rubber cushion adopt fastening-type excellent rubber.Easy to install and uninstall. Long service life, can be cut 4million to 6million times.
Adopting mechanical control the position move left and right of the rubber cushion roller.The movement distance is 40mm. This structure makes the rubber covers equally wear, which can increase the use time.
The automatic Pneumatic control Up-down device of the rubber cushion roller is synchronous with the cardboard feeding system.(when the cardboard is fed,the rubber cushion roller is go down and cut the cardboard,when cardboard feeding is stop,the rubber cushion roller will go up and separated from the die. )
The die roller.
The die roller is steel material; The surface is grinded and hard chromium plating. After balance correction.
(3)The clockwise and anticlockwise phase adjustment of the die-cutting unit.
Adopt satellite gear structure for adjust the clockwise and the anticlockwise phase of the die roller.
The clockwise and the anticlockwise phase of the die roller is adjusted by the PLC touch screen and electricity, 360° could be adjusted while the machine running or stop running.
(4).the die cutting unit adopts separate servo motor drive, Germany motor and servo system.
1. With motor independent drive for running.
2. Square shaft with belt running for take out the scrap.
3. Whole machine can move left and right in the rail way.
4. Belt with table can take out the scrap from the side of the machine.
The stacking unit.
Stripper arm can be operated in inching or automatic mode.
Stripper arm belt can be independently adjusted for degree or tightness.
Collection platform elevation is driven by strong chains.
Collection platform inclination height can be adjusted with the carton stack height and the elevation motor incorporating electric braking function to keep the platform stable.
Stripper carrier acting afterwards by carrying cardboards with automatically stretching collection plate when the cardboards are stacked up to the preset height.
Stacking height is 1600mm.
The drive gears.
All the drive gears is adopted 20CrMnTi high quality alloy steel,after thermal refining, high frequency hardening and high-precision gear grinding.
Gears hardness is HRC50-55, long use time, low noise and high produce precision.
The gears adopted automatic and circularly lubricate.
Mail technic parameter.
Max. Design machine speed: 150 sheets/min.(gear drive)
Economy produce speed: 130 sheet/min.(gear drive)
Max. Paper coverage area: 1300×2400mm
Min. paper coverage area: 400(full block print)×700mm.
Effective print area: 1250×2600mm.
Printing precision: <±0.5mm.
Slotting and die-cutting precision: <±1.5mm.
The standard thickness of the printing plate: 7.2mm.
PICTURE OF THE MACHINE